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Home Products CEREC Milling and Grinding Units

News

View the latest news for the CEREC milling and grinding units, including new features, tipps, and tricks.

Image: CEREC Primemill recommendactions with SW 5.1.2

Product

Sep 25, 2020

CEREC Primemill recommendations with SW 5.1.2

CEREC SW 5

News

Sep 2, 2020

CEREC SW Update 5.1.2 including firmware service update for CEREC Primemill

CEREC Network

Topic

Jun 16, 2020

New brochure: Network Operation Recommendations for CEREC

CEREC Primemill in slow motion

Product

Jan 24, 2020

CEREC Primemill, the new milling and grinding unit by Dentsply Sirona

CEREC Primemill, cleaning process step 3

Product

Mar 1, 2020

Hand cleaning hose for production units

Topic

Mar 4, 2019

New bur tables for CEREC SW 4.6.1 and CEREC CAM SW 4.6.1

Topic

Nov 1, 2017

Cleaning and Maintenance Plan for CEREC milling and grinding units

News

Jun 1, 2017

Milling from meso blocks of zirconia, composite, and PMMA

News

Jun 1, 2017

Optimized milling and grinding strategies


CEREC Primemill. Excellence made easy.

CEREC Primemill

Your advantages with CEREC Primemill

More speed for increased productivity

CEREC Primemill is incredibly fast and precise saving valuable time for patients and increasing productivity for users

High level of quality

The milling and grinding unit produces natural looking restorations with smooth surfaces, very precise results and perfect fits

High versatility and increased usage

The broad range of materials and indications offers an optimal choice for every situation --> increased unit usage and return on investment

User convenience and easy delegation

The interactive user interface and intuitive machine operation offer clear guidance for every workflow step making it easy to integrate in the practice and delegate operation to staff


CEREC Primemill

The features

CEREC Primemill offers you a modern setup for achieving predictable results with an outstanding chairside experience – for you and your patients.

Speed

Excellent zirconia crowns in around 5 minutes

CEREC Primemill, closed production chamber

Pre-touch and responsive design

CEREC Primemill checks the inserted block and tools before a process. With the optional Pre-touch feature, this step can be completed at any time during the CEREC workflow saving approximately 1-2 minutes for every restoration.

With the Pre-touch, you also benefit from a faster data transfer of the first milling or grinding paths from CEREC AC to CEREC Primemill which also speeds up the process.

If desired, the traditional workflow is always available.

CEREC Primemill, super fast Zirconia milling

Super-fast milling of zirconia

With CEREC Primemill’s new unique parallel milling process, it can produce beautiful and precise zirconia crowns in five minutes.

Using CEREC Primescan, CEREC Software and CEREC SpeedFire, it is now possible to complete the entire zirconia workflow in one hour.

The Super Fast mode can be used for full contour zirconia crowns dry milled from compatible mono and medi block sizes having a single sprue and a margin thickness of 100µm or more.

CEREC Primemill in slow motion

Fast grinding

Incredibly short grinding times of glass and feldspar ceramics as well as hybrid/composite blocks can also be achieved with the Fast Grinding mode.

To ensure high quality results, the margin thickness parameter must be set at 100µm or more for this option.

Quality

Smooth surfaces, very precise results and perfect fits  

Comparison surface structure and margin fit CEREC MC XL and CEREC Primemill

New electronics and mechanical components

CEREC Primemill utilizes new state-of-the-art electronics and stepper motors with finer resolution for smoother kinematics.

This results in outstanding restoration margins and smoother surface details as well as for extremely precise results.

CEREC Primemill; extra fine bur 0.5mm

New 0.5 mm Tool

This milling tool with a very fine cutting geometry reliably delivers first-class clinical results.

You can use this tool for a new Extra Fine milling mode to achieve a higher level of detail for occlusal fissures and interdental areas such as embrasures on bridges.

Extra fine grinding mode

This grinding mode utilizes two new diamond grinding tools to achieve finer details for wet grinded materials such as glass and feldspar ceramics as well as hybrid/composite materials.

The Extra Fine grinding mode and tools are coming soon in 2021, the exact date will be communicated.

Convenience

Clear guidance for every workflow step 

CEREC Primemill, touch interface in use

7” touch interface

The 7" touch interface is highly intuitive and user-friendly, making operation easy.

It guides users through every workflow  and also leads them step-by-step through key maintenance procedures and other routine tasks.

Automatic reminders for regular maintenance protocols are also communicated in the touch interface.

CEREC Primemill, block scanner

Integrated Block Scanner

This time-saving feature automatically scans material blocks with compatible data matrix codes and records the information, including:
manufacturer, type, size, color and zirconia enlargement factor.

CEREC Zirconia and CEREC Tessera blocks will receive data matrix codes and all material partners have been informed about the specifications.

CEREC Primemill, RFID reader for burs

RFID tool reader and tool management

All tools are fitted with a color-coded RFID chip that is read by the unit’s integrated RFID scanner.

This information is fed into the touch interface and shows the tools’ status and alerts the user if a tool needs replacing.

This ensures all tools are performing at optimal levels, ultimately boosting productivity. 

CEREC Primemill led stripe

LED light stripe

The innovative LED stripe indicates the unit’s status and progress during the milling and grinding processes.


Wide range of indications

This wide range of indications enables you to have an optimal choice for every situation and as well increase unit usage and return on investment.

Indications CEREC Primemill

Validated Materials

Dentsply Sirona works with eight renown material partners to extensively validate a large portfolio of blocks for our milling and grinding units to ensure clinically safe and reliable results.

Due to the detailed testing and validation process, we will introduce blocks available to CEREC Primemill in three phases over the next months.

 

Phase 1 - CEREC SW 5.1.1:

 

Table: Validated materials for CEREC Primemill

1 Only inCoris TZI C maxi M blocks (65mm) with “shorter” 10mm block holder (e.g. mandrel) are compatible with CEREC Primemill. These blocks start with LOT number: 3314000217. Both 10mm block holder sizes are compatible for CEREC MC XL/MC XL Premium Package and inLab MC XL

2 Ivoclar IPS e.max CAD: Bridge block sizes coming in the course of this year. 

PHASE 2 – CEREC SW 5.1.2

With CEREC SW 5.1.2 , approximately 20 further materials will be available for processing with CEREC Primemill.

These materials include feldspar ceramics and PMMA/plastics. For the PMMA/plastic materials we will introduce the Bur 2.5 PMMA CS which is used for these materials together with the Bur 1.0 CS and, optionally, the Bur 0.5 CS.

 

PHASE 3 – CEREC SW 5.2

In autumn 2020 we will introduce the CEREC SW 5.2 which includes six remaining materials from GC and Shofu. With this version we will also offer an Extra Fine Grinding mode for wet grinded materials.

Titanium ready

CEREC Primemill units shipped today will be able to mill titanium prefaces in the future without any hardware retrofit necessary.

For this process, we will introduce two new milling tools. At this time we cannot provide a specific date when this feature will be available.

CEREC and inLab CAM SW

CEREC Primemill is compatible with CEREC SW 5.1.1 and future versions.

It will also be compatible with an inLab CAM SW version currently planned for spring 2021.


Downloads

Download our CEREC Primemill brochure here to find all the facts, features and the solution that suits your practice workflow needs.

Brochure Orthodontics with CEREC Ortho

CEREC Primemill

Tools and accessories

    


CEREC Primemill Station by Kappler

CEREC Primemill station by Kappler

The CEREC Primemill Station was designed to perfectly fit CEREC Primemill while also allowing you to store any other CEREC models. Easy installation, storage for water tanks, a suction device as well as  integrated holder for the suction device´s cleaning hose.  

The glass cover does not only allow to watch the milling process, it also reduces noise by up to 50%. The integrated fan assures constant cooling to avoid over heating inside the cabinet.  

CEREC Primemill is available for order as a configurable device.

Download this document to check the accessories that are included in the delivery and what can be ordered separately.

CEREC Primemill delivery program

Download the scope of delivery and list of accessories for CEREC Primemill.

CEREC Primemill delivery program

CEREC Network

Operation Recommendations

    

Previously, radio modules were the recommended connection for sending processing jobs from the CEREC AC to MC XL-family units. As the CEREC Primemill’s firmware updates are typically much larger than those for the MC XL units, completing these updates with a radio module takes considerably longer than with a WiFi solution. CEREC Primemill also offers additional features such as remote login which require a connection to the practice (or lab) network.

For those reasons, we recommend not to use radio modules with CEREC Primemill.

Please find all details in the document CEREC Network Operation Recommendations. This document covers all CEREC network-based components.

Brochure: CEREC Network Operation Recommendations 2 MB

Recomendaciones de funcionamiento de la red de CEREC 720 kB

Recommandations relatives à l'utilisation du réseau CEREC 2 MB


Comparison between all

CEREC milling and grinding units

    

CEREC Milling units, comparison

CEREC MC, CEREC MC X

and CEREC MC XL Premium Package


Key features of our established production units:


Extra Fine Grinding

The grinding option “extra fine” allows you to reproduce very precise details–particularly finer fissure details, smoother surfaces, truer margins in areas with irregular curves as well as improved interdental details for bridges.

"Extra Fine grinding" is a feature of CEREC MC XL Premium Package with four motors.

 

Materials

Supported materials:

•Feldspar: CEREC Blocs (Dentsply Sirona), VITA Mark II, VITA TriLuxe, VITA RealLife

•Glass Ceramic: Empress CAD (Ivoclar Vivadent), CEREC Blocs C In (Dentsply Sirona)

•Lithium Disilicate: e.max CAD (Ivoclar Vivadent), VITA Suprinity PC , Celtra Duo (Dentsply Sirona), CEREC Tessera (Dentsply Sirona)

•Hybrids: Lava Ultimate (3M), CERASMART (GC), VITA Enamic

 

Not supported (millable materials):

•Zirconia

•Polymers (VITA CAD-Temp, Telio CAD [Ivoclar Vivadent], artBlocTemp [Merz Dental], etc.)

•Sinterable materials

•CEREC Guides, Model Blocks, VITA CAD-Waxx, AcrylCAD (Ivoclar Vivadent)

 

Burs

  • Left: Step Bur 12 S oder Step Bur 12 + Cylinder Bur 12 EF
  • Right: Cylinder Pointed Bur 12 S + Cylinder Pointed Bur 12 EF

Important: "Extra Fine" burs always inserted in Set 1; "Standard" burs always inserted in Set 2

 

Hardware and software requirements

  • Only available for CEREC MC XL Premium Package milling units with four motors
  • CEREC SW 4.4 or later
  • No motor upgrade necessary
  • Extra fine burs require normal torque wrench with triangular opening

     

Processing time:

  • Ca. 100% longer times than with “Fine”

Left: Cylinder Bur 12 EF

Diameter = 0,92 mm;

Ball radius = 0,46 mm;

Diamond Grit = D54

 

Right: Cylinder Pointed Bur 12 EF

Diameter = 1,18 mm; Ball radius = 0,34 mm; Diamond Grit = D46


Milling (Wet&Dry)

When processing zirconia, milling gives you sharper edges without the risk of chipping.

The new dry milling option eliminates the drying step altogether before sintering. This allows you to produce zirconia restorations in one appointment.

Also when processing polymers, you benefit from milling through more stable processing, shorter processing times and glossy surfaces.

 

Please note: There are no qualitative differences between wet milling and dry milling. Accuracy and detail of the result are identical in both processes. There are also no time differences between wet and dry milled restorations. Only the pre-drying time during sintering of zirconium oxide is eliminated with dry-milled restorations.

 

Technical requirements for wet milling:

Required hardware:
  • CEREC MC XL Premium Package     Serial number 302001 or higher
  • inLab MC XL                                        Serial number 129001 or higher
  • CEREC MC XL                                      Serial number 129001 or higher
  • CEREC MC                                           Serial number 202001 or higher
  • CEREC MC X                                        Serial number 231001 or higher
  
Required software:
  • CEREC Software 4.3 or later
  • CEREC Premium Software 4.4 or later
  • CEREC Premium CAM Software 4.4 or later

 

Burs:
  • Shaper 25 RZ (RZ = Resin and Zirconia)
  • Finisher 10

For processing, Shaper 25 RZ must be inserted in the left spindle motor and finisher 10 in the right motor. For 4-motor machines, these burs may only be used in motor set 1.

 

Technical requirements for dry milling:

Required hardware:

"Dry Ready" milling unit (these devices have integrated vents in the milling chamber, which are connected to internal hoses leading to rear outlet and suction unit)

  • CEREC MC                                       Serial number 202544 or higher
  • CEREC MC X                                    Serial number 237931 or higher
  • CEREC MC XL Premium Package Serial number 305676 or higher

"Dry Prepared" milling unit (these devices can be retrofitted to “Dry Ready” for dry milling zirconia with a CEREC suction unit)

  • CEREC MC                                        Serial number 202501 or higher
  • CEREC MC X                                    Serial number 236001 or higher
  • CEREC MC XL Premium Package Serial number 304801 or higher

Unfortunately, milling units produced before these serial numbers cannot be retrofitted to “Dry Ready”.

 

Required software:
  • CEREC Software 4.4.1 or later
  • CEREC Premium SW 4.4.1 or later
  • CEREC Premium CAM SW 4.4.1 or later

 

Tools:
  • Shaper 25
  • Finisher 10

For processing, Shaper 25 must be inserted in the left spindle motor and finisher 10 in the right motor. For 4-motor machines, these burs may only be used in motor set 1.

Where to find your device's serial number

Dentsply Sirona:

  • Celtra Duo
  • CEREC Blocs
  • CEREC Blocs C
  • CEREC Blocs C In
  • CEREC Blocs C PC
  • CEREC Blocs PC (not CEREC MC)
  • CEREC Guide Blocs
  • CEREC Tessera
  • CEREC Zirconia
  • CEREC Zirconia meso (not CEREC MC)
  • inCoris TZI
  • inCoris TZI C
  • inCoris ZI meso (not CEREC MC)

 

VITA Zahnfabrik:

  • CAD-Temp IS (not CEREC MC)
  • CAD-Temp monoColor (not CEREC MC)
  • CAD-Temp multiColor (not CEREC MC)
  • ENAMIC
  • ENAMIC IS (not CEREC MC)
  • ENAMIC multiColor
  • Mark II
  • RealLife
  • Suprinity PC
  • TriLuxe
  • TriLuxe forte
  • VITA YZ HT

 

Ivoclar Vivadent:

  • IPS Empress CAD
  • IPS Empress CAD Multi
  • IPS e.max CAD
  • IPS e.max ZirCAD LT
  • IPS e.max CAD Abutment (not CEREC MC)
  • IPS e.max ZirCAD LT
  • IPS e.max ZirCAD MT Multi
  • Telio CAD (not CEREC MC)
  • Telio CAD Abutment (not CEREC MC)
  • Tetric CAD

 

Merz:

  • artBloc Temp (not CEREC MC)
     

3M:

  • Chairside Zirconia
  • Lava Ultimate
  • Paradigm MZ100 Block
 

Coltene:

  • BRILLIANT Crios
 

GC:

  • CERASMART270
  • CERASMART 300
  • Initial LRF

 

Kuraray Noritake:

  • Katana Avencia Block
  • Katana Zirconia Block (ST & STML)
 

Shofu:

  • BLOCK HC
  • BLOCK HC HARD
  • BLOCK HC SUPERHARD
  • BLOCK ZR LUCENT
 
 
 
 

Fast milling and grinding

The “fast milling/grinding” option reduces milling and grinding time by about 40%.

The time saved in this production step allows you to fit your patients with high-quality, esthetic restorations even faster.

Indication Material
Process
Fast
Normal/Fine
Single tooth (Inlay/Onlay/Posterior crown)
Glass Ceramic, Lithium Disilicate, Composite
Grinding
4-10 minutes
6-12 minutes
Single tooth (Posterior crown)
Zirconia
Milling
12 minutes
19-20 minutes
Posterior bridge (3 units) Zirconia Milling - 42-45 minutes
Posterior bridge (3 units)
Polymers
Milling - 24-26 minutes
Anterior bridge (3 units) Lithium Disilicate Grinding - 21-22 minutes

* Approximate processing times. Times vary depending on restoration design, indication, block size, material, instrument wear and software version.


Milling individual surgical guides from PMMA

Combining the CEREC Workflow with 3D images from our 3D imaging family means greater safety for newcomers and professionals:

Integrated implantology enables you to surgically plan implants and implement the plan precisely using a surgical guide.

CEREC Guide 3 enables you to place the premium implant systems, Ankylos, Astra Tech Implant System EV and Xive, from Dentsply Sirona Implants fully guided. 

Thereby, CEREC Guide 3 can be fast and easily produced in your practice within less than an hour, and at a very low cost.

CEREC Guide 3

Using CEREC Guide 3 with Dentsply Sirona implants, you can work with the security of a precise “fully guided” procedure. This means all surgical steps, from soft-tissue punch to implant insertion, are performed with the guide in place.

The "Sleeve-on-Drill” system by Dentsply Sirona Implants replaces the drill keys otherwise used in guided surgery. The pre-mounted guiding sleeves save you an assisting hand and ensure the precise transfer of the planned implant procedure to the real surgery.

No freehand surgery can match this accuracy.  

 

The benefits of the CEREC Guide 3 surgical guide:

  • Fully-guided implant placement for the highest degree of clinical safety
  • Most commonly used implant sizes and lengths are covered
  • Fastest inhouse production at very low cost
 
CEREC Guide 3 is compatible with:
  • Ankylos
  • Astra Tech Implant System EV
  • Xive

 

Further information on integrated implantology with CEREC.

 

CEREC Guide 2

CEREC Guide 2 is a further development of the CEREC Guide product. This is a surgical guide that supports the dentist while drilling by specifying direction and drilling depth in accordance with the implant plan. CEREC Guide 2 is milled from one piece of PMMA acrylic. Both conventional impressions and model production, as well as preparing radiographic templates with reference bodies become unnecessary. The entire manufacturing sequence is fully digital. CEREC Guide 2 is used with the already familiar CEREC Guide drill keys.

 

Workflow

CEREC Guide 2 is created in essentially three phases, which can be run separately from each other in time and space.

 

Phase 1: Optical impression

An optical impression of the oral situation is taken. A restoration is designed that makes implant planning possible taking into account prosthetic aspects. This information is exported as an *.SSI file (OPEN GALILEOS Implant license required).

 

Phase 2: Implant planning

A 3D X-ray scan is taken with a Sirona X-ray unit. No X-ray reference body is required (in contrast to CEREC Guide 1). The optical data is superimposed on the 3D X-ray data. Like CEREC Guide 1, implant planning is carried out based on the D2 value (drill lengths). To create a CEREC Guide 2, a CEREC sleeve (S, M or L) must be selected (GALILEOS Implant 1.9.2 required). This corresponds to the CEREC guide drill to be used. The planning information is created as a *.DXD file.


Phase 3: Designing and milling the surgical guide

The *.DXD planning file is imported into CEREC SW 4.4 (OPEN GALILEOS Implant license required). The shape of the guide can be customized and milled on a CEREC MC X or CEREC MC XL Premium Package (devices must be capable of milling).


Implant prosthetics with CEREC - milling and grinding of meso blocks

Customized abutments and screw-retained crowns can be easily and quickly produced with the CEREC milling and grinding units.

The wide variety of materials and CEREC's compatibility with common implant systems make it safer and more convenient for your patients.

 

inCoris ZI meso
  • Two sizes and colors
  • After sintering: Bonding of the meso structure with the titanium base (TiBase), veneering with individual crown made of e.g. Celtra or CEREC Blocs C PC
  • Saves time compared to central production
  • Fits on all TiBase

Order form for inCoris ZI meso blocks

 

Selection of our material partners' materials

For even greater individuality, you also have access to our material partners' materials when making provisional and final restorations.

For meso blocks of zirconia, milling results in smoother surfaces and edges than grinding and thus reduces reworking with better esthetic results. In addition, dry milling of zirconia is an even faster process, as the 10-minute drying time before sintering is eliminated. In all three material classes, milling results in smaller sprue sizes compared with grinding, which also means shorter reworking times. In addition, milling PMMA and composites reduces deposits of material residue on the instruments, thus resulting in less damage to them.

The "Milling" option can be selected in software versions from CEREC SW 4.5, CEREC Premium SW 4.5, and CEREC Premium CAM 4.5.
The following overview is a summary of the new treatment options of the various meso blocks in CEREC milling and grinding units.

Meso Block
Material CEREC MC
CEREC MC X CEREC MC XL PP
CEREC Zirconia meso
Zirconia Dry and Wet Milling; Wet Grinding Dry and Wet Milling; Wet Grinding Dry and Wet Milling; Wet Grinding
inCoris ZI meso
Zirconia Dry and Wet Milling; Wet Grinding Dry and Wet Milling; Wet Grinding Dry and Wet Milling; Wet Grinding
Ivoclar Vivadent TelioCAD PMMA Wet Milling; Wet Grinding Wet Milling; Wet Grinding Wet Milling; Wet Grinding
Vita CAD-Temp IS Composite Wet Milling; Wet Grinding Wet Milling; Wet Grinding Wet Milling; Wet Grinding
IPS e.max CAD Lithium Disilicate Wet Grinding Wet Grinding Wet Grinding
Vita ENAMIC IS Hybrid Ceramic Wet Grinding Wet Grinding Wet Grinding


Zirconia

Full contour zirconia has become a very popular material in dental offices due to its high flexural strength, biocompatibility and tissue-conserving preparation. It is suitable for individual crowns as well as small bridges and can be processed in thin wall thicknesses. Since these restorations are manufactured in monolithic form, there is no risk of chipping. Another benefit is that zirconium oxide can be cemented conventionally.